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Static Frequency Converters



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Product Code : 11

Product Specification
Integrated Power Supply:
Twin share systems offers simultaneous running of two furnaces seamlessly sharing power within the total limit imposed by the input transformer and the circuit breaker. Two current fed inverter are powered by two independent DC Chopper controllers, which are fed by a common uncontrolled Rectifier. Power sharing and limit are programmed through a Microprocessor based Melt Controller.

Static Frequency Converters

The Megatherm Static converters are the result of development from experience in solving Induction Heating & Melting problems for the Industries. Design have been re-engineered to achieve easy maintenance, minimum breakdown and operate continuous operation at full power under all adverse site conditions. A high availability rate and higher operating efficiency are the salient features. Megatherm converters are equipped with proven reliable parallel resonant type Inverters for the entire frequency range.

Available Models

Melting Series I (Foundry)

Capacity (KG) 50 75 100 150 200 300 500 750 1000
Rated Power Output (KW) 50 100 100 125 150 200 350 450 550
Power Variation
Max Frequency (HZ) 3000 3000 3000 3000 3000 1000 1000 1000 1000
Input Supply Voltage (Volts) 415 415 415 415 415 415 415 415 660
Input (KVA) 55 82 110 135 165 220 380 500 610

Melting Series II (Foundry)

Capacity (KG) 1500 2000 3000 3500 4000 5000 8000 10000 12000 15000
Rated Power Output (KW) 1000 1250 1500 1600 1800 2500 3000 4500 5500 6500
Power Variation
Max Frequency (HZ) 500 500 500 500 500 500 500 400 300 300
Input Supply Voltage (Volts) 660 850 850 1250 2x850 2x850 2x850 2x850 2x850 2x850
Input (KVA) 1080 1360 1630 1740 1960 2720 3260 4900 6000 7100

Heating Series III

Rated Power Output (KW) 25 50 75 100 150 200 250 300
Power Variation
Max Frequency (KHZ) 50 50 25 10 10 10 / 3 10 / 3  10 / 3
Input Supply Voltage (Volts)
Input (KVA) 35 70 107 142 210 285 350 425

Technical Characteristics

Megatherm's Static Frequency Converters mainly consist of Rectifier, DC link and Inverter. The rectifier consist of one or more fully controlled three phase bridges employing the latest semi-conductor technology and digitally controlled special phase locked loop synchronization enabling power source to operate with mains as well as Gas/Diesel generator sets easily. This design allow infinitely variable adjustment of converter output between 5% to 100% of its rated power capacity. The DC link circuit consists essentially of water cooled reactors with special type of winding. The DC link circuit smoothens the current from rectifier which is fed to the inverter. Moreover, the smoothing choke prevents an excess rise of current in the DC link circuit in the event of a short circuit on the load. On each switch off, the flow pattern in the rectifier is reversed, so that magnetic energy stored mainly in the DC link circuit is feed-back into the mains. High speed semi-conductor fuses are fitted to protect the power thyristors.

Inverter consists of one fully controlled single phase bridge employing the latest high speed distributed gate Thyristor or Insulated Gate Bipolar Transistor (IGBT). By alternate switching on/off of the inverter device, an alternating current is produced in a load circuit. The inverter electronics control ensures that inverter runs at the frequency determined by the natural resonance created by the load.

Power conversion efficiency of Megatherm panels is very high. At 500Hz. frequency the efficiency is 97% and between 10 Hz. to 50 KHz. is 91%. The main advantage is that efficiency together with instant readiness for operation and reliable starting offer excellent possibility of controlled energy savings on different type of parallel compensated resonant load circuits.

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1, Taratala Road, Kolkata - 70008, West Bengal, India
Name :Mr. Vikas Varshneya (Director)

Mobile : +919831188818
Phone : 91-33-24014234
Fax : 91-33-24013246
 
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